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A sealed bag of potato chips can sit on a shelf for weeks or even months and still taste crisp. Open the bag, leave it for a day or two, and the chips can quickly become soft and lose their snap. The chips themselves have not changed. What makes the difference is the protection provided…
PAA risk in flexible packaging is well documented where these compounds come from, why regulators treat them as a food safety priority, and which packaging structures are most vulnerable. What is less often addressed is the practical side: what does a converter actually need to change in their day-to-day production to keep PAA levels within compliant…
If you work in flexible packaging whether you manufacture laminates, run a print operation, or source packaging materials for food products you have probably come across the term primary aromatic amines, or PAA. Regulatory bodies are paying closer attention to them, retailers are adding them to supplier questionnaires, and food brands are asking harder questions…
If you’re a flexible packaging converter or brand owner evaluating solvent-free lamination for retort applications, this question probably sounds familiar: “Is solvent-free really strong enough for retort?” It’s a fair concern. Retort pouches face some of the harshest processing conditions in flexible packaging: high heat, pressurized steam, and prolonged exposure to moisture. Bond strength failure in…
In the business of flexible packaging manufacturing, choosing the right substrate in 2-layer lamination technology is one of the most basic decisions that determines the shelf life of the package, the operability on equipment, and overall manufacturing cost. Being a technical professional at a packaging facility, I find myself often confronted with clients who have difficulty…
In the high-speed production of flexible packaging, the large laminating machine is the backbone of the converting process. With production speeds increasing to meet global demands, there is a constant physical phenomenon that puts product integrity and operational safety at risk: static electricity. Understanding the dynamics of electrostatic discharge (ESD) is not only a quality control issue…
Sustainability has become one of the biggest pressure points in pet food packaging and if you’re on the manufacturing side, you’ve probably felt it. Brand owners want greener structures. Retailers are tightening their requirements. And regulations in key markets, especially Europe, are moving faster than many production lines can keep up with. At the center…
Choosing the right lamination structure for pet food packaging is not as straightforward as it looks. Most converters and brand owners know the usual suspects such as foil laminates, metallized films, mono-material PE, but fewer have a clear picture of when to use which, and why it actually matters. The wrong structure does not just cause technical problems….
Not all flexible packaging performs the same job. A snack pouch and a wet cat food pouch may look similar on a converting line, but the demands placed on each structure — and the lamination process behind it — are genuinely different. Pet food packaging has to contend with a set of product characteristics that…
The liquid food industry has experienced a major transformation during the last few years. Flexible pouches have become the new standard for packaging products that used to require glass bottles and rigid plastic containers and metal cans. The format is now found in retail stores which sell both sauces and soups and dairy products and fruit…
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